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From Labs to Lives:

Delair’s Impact on Pharma Manufacturing

Leading pharmaceutical industries such as Biocon, Cipla, Emcure, Glenmark, Ipca Laboratories, Lupin, Medreich, MSN Pharmaceuticals, Sun Pharmaceuticals, Zydus and many more trust Delair for compressed air treatment solutions.

According to a report published by the Government of India, the Indian pharmaceutical industry ranks third in pharmaceutical production by volume.
In the world of pharmaceuticals, precision is key. The manufacturing of pharmaceutical products, such as tablets or capsules, includes various pneumatic processes. All these processes are performed with unwavering quality and standards of clean, dry air. Pneumatic processes include mixing ingredients, granulation, drying, pressing, and various levels of coating to give the required texture, colour, and flavour in the manufacturing of tablets or capsules.
Creams, gels, syrups, or ointments are no different. They also need clean, dry air for ingredient purity and protection from contaminants. Furthermore, dry air extends the life of pneumatic tools and machines by preventing moisture-related malfunctions. And it doesn’t stop at manufacturing. Quality compressed dry air is vital in the packaging process. It cleans and dries bottles, tubes, and cans, reducing contamination risk and extending product shelf life. Moisture present in the environment can sneak into compressed air lines, ruining its quality. Delair offers a range of refrigeration and desiccant dryers, widely installed in pharmaceutical production and packaging units. It provides moisture-free, high-qualit compressed air.

Health of the Hospital is Mandatory!

In hospitals, clean air is crucial for patient health and comfort. Medical air, a purified form of compressed air, is used for patient respiration. Hospitals also rely on various medical gases such as oxygen, nitrogen, carbon dioxide or nitrous oxide stored in cylinders for specific purposes, delivered through a separate system from their central supply source via a compressed air line.However, moisture in the air line can lead to valve clogs or equipment malfunction, causing downtime and higher maintenance costs. Delair Desiccant Air Dryers solve this problem by removing moisture and contaminants, ensuring a steady supply of quality, dry medical air and other essential medical gases, contributing to patient well-being.

Gloss and Grit for Automotive Finishes

Delair aids automotive OEM leaders such as Bajaj Auto, Hero MotoCorp, Hyundai, India Yamaha, JBM, Mahindra & Mahindra, Maruti Suzuki, Tata Motors, etc. to tackle the complete moisture menace in their special paint shop facilities to offer zero rejection.
The automotive industry in India is one of the main pillars of the economy and contrib utes to 7.1% of the National GDP according to a report published by the Ministry of Information and Broadcasting, GOI. According to it, India aims to double its auto industry size to ₹15 lakh crores by 2024. To double its size, manufacturing plants of automobiles should be well-equipped, technology-driven, and under clean and dry ambience. Compressed air plays a very crucial and critical role in processes involved in the automobile production plants.

Did You Know?

100% moisture-free compressed air is required for the automotive industry’s special and precise painting booth facilities to achieve zero rejection in terms of their final products.

To provide quality-clean dry compressed air, Delair — refrigeration dryers or adsorption dryers equipped with the compressed air line are used by all the automobile leaders. It ensures the supply of clean dry instrument air across all the processes maintaining the quality and life of the paint.

Installation of Refrigeration Dryer equipped with special energy controls in Tata Motors, Sanand Plant, Gujarat

When Molten Metals Meet Moist-free

Dry Air in Casting Foundries

Moisture poses a threat to casting foundries as it can lead to casting blisters or uneven layers on casting. It increases the rate of material rejection and loss in revenue

One Solution – Delair Refrigeration Dryer

Delair Refrigeration Dryers supply moisture-free compressed air that removes blisters or the formation of layers on casting. It is widely used in Gray Iron and SG Iron casting foundries to reduce the metal rejection rate and increase the profit margin.

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Elevating Precision and Purity in Semiconductor Manufacturing Processes

Manufacturing of semiconductor devices such as integrated circuits, microcontrollers, and micropro cessors involves delicate processes. Compressed air dryers are used with pneumatic tools and machines to supply dry air during critical production processes.

According to the Semiconductor Industry Association (SIA), Global semiconductor sales have reached $574 billion in 2022 from $139 billion in 2001.

Manufacturing electronic components involves various critical and delicate processes that involve pneumatic tools, machines and gauges. They get their supply through compressed air systems. The quality of air supply through the compressed air systems affects the quality of the product.

Problems Associated with Compressed Air System

Major problems in compressed air systems are:

  • Presence of water/moisture
  • Dust particles
  • Oil and vapour particles (mainly introduced by lubricated air
    compressors)
  • Solid contaminants

Poor quality air adversely affects pneumatic systems causing:

  • Corrosion in ‘circuit points’ of semiconductors
  • Corrosion in pneumatic systems and components increases downtime
  • Sluggish and inconsistent operation of valves and cylinders
  • Malfunctioning of pneumatic tools, machines and gauges
  • Increase in maintenance cost of pneumatic machines and tools

Installation of desiccant dryer equipped with energy-saving instrumentation at NXP Semiconductors, Bengaluru

One Stop Solution – Delair

Delair offers a wide range of refrigeration and adsorption dryers which removes water/moisture from compressed air and provides dry instrument air. It also offers Pre-Filters, Post-Filters and Oil Filters to remove dust, oil particles and other types of solid contaminants present in dry air.

From Trash to Treasure:

Delair’s Role in Efficient Waste-to-Energy Plants

Waste-to-Energy Plants efficiently utilise waste to generate electricity and reduce its volume. They employ waste energy generation systems for effective waste treatment. These plants convey waste materials using pressurised air to produce electricity. Moisture in the compressed air stream can cause issues. It dampens the waste, leading to conveyor belt adhesion and system breakdown, resulting in increased downtime and maintenance costs.

Delhi MSW Solutions Ltd., a leading solution provider for a sustainable waste management system, faced moisture-related challenges in their Waste-to-Energy plant. They turned to Delair for a solution. Delair addressed their problem by installing an engineered compressed air dryer, ensuring moisture-free air for pneumatic systems.

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